Complaint
1. High automation level, try best to reduce your cost on labor (especially for three shifts) and ensure high processing capacity: 500-3000kg/hr.
2. Friendly control system (PLC integrated & separated control on each machine) and Touch screen panel, easy for operation, monitor and emergency stop.
3. All parts contacting with plastic material and water are made of high-quality 304 stainless steel; ensure no second pollution to flakes.
4. This China Professional Manufacture PET Bottle Crushing Washing Drying Recycling Line can easily wash and recycle waste PET bottle flakes. Equipment at the end of the washing line so that the completely dry flakes can be collected and packed directly after being washed.
5. The whole production line can be designed on the basis of how dirty the flakes are, and make sure of the quality of the final products.
6. Coordinating the production line with follow programmed work (granulating system), and it will make waste and dirty PET bottles to be the PET granule material and in order to producing new PET bottles.
Flowchart Plastic PET Bottle Washing and Recycling Line for plastic recycling machine :
Conveyor belt →Label remover machine → Sorting table→Conveyor belt → Crusher → Screw loader→ Float washing tank→ Friction washing machine → Screw loader→Hot washer tank → High-speed friction washing machine → Floating washing tank → Dewatering machine → hot air dryer system → zig zag air classifier system → Silo
No. | Machine List | Function |
|---|---|---|
| 1 | Belt Conveyor | Bottles conveying |
| 2 | Bottle Label Remover | Remove above 90% labels for both common and compressed bottle; No flakes waste and no water consumption |
| 3 | Manual Sorting Belt | Manually sort out PVC bottle, labels, and other impurities |
| 4 | Belt Conveyor | Bottle conveyor tp crusher |
| 5 | PSJ1200 Crusher | Bottle crushing into flakes |
| 6 | Horizontal Screw Loader | Conveying flakes to next screw loader |
| 7 | Screw Loader | PET flakes conveying |
| 8 | Floating Washer | Wash flakes and remove floating materials as PP, PE and Caustic soda |
| 9 | Low Speed Friction Washer | Remove sand, mud and dirty |
| 10 | Hot Washer | After hot washing, it's easier to remove oil, glue |
| 11 | Screw Loader | PET flakes conveying |
| 12 | Hot Washer | After hot washing, it's easier to remove oil, glue |
| 13 | Screw Loader | PET flakes conveying |
| 14 | High Speed Friction Washer | Remove the glue and dirty |
| 15 | Screw Loader | PET flakes conveying |
| 16&17 | Floating Washer | Wash flakes and remove floating material as PP, PE and Caustic Soda |
| 18 | Spray Washer | Remove the Caustic Soda |
| 19 | Centrifugal Dryer | Drying and flakes moisture reach 2% |
| 20 | Pipeline Dryer | Hot air drying, moisture <1% |
| 21 | Label Flake Separator | Remove little amount of label and dust in PET flakes |
| 22 | Packaging System | Storage silo for PET flakes |
| 23 | Electric Cabinet | Electric control for the complete line, can be customized |
| Input capacity | 500kg/h | 1000 kg/h | 2000 kg/h |
| Workshop(M*M*M) | 42 (L)×10(W)×6(H) | 55(L)×15(W)×6(H) | 70(L)×18(W)×6(H) |
| Ancillary staff | 6Persons | 8 Persons | 12 Persons |
| Installation power | 156KW | 307KW | 420KW |
| Water Consumption: | 2Ton/h | 3.5Ton/h | 5 Ton/h |
| Final product | Moisture: max 1% Bulk density: 0.3G/CM3 Particle size: 14-18mm Metal content: max.20ppm Floatable contamination: less than 200ppm Total impurity: 320ppm | Moisture: max 1% Bulk density: 0.3G/CM3 Particle size: 14-18mm Metal content: max. 20ppm Floatable contamination: less than 200ppm Total impurity: 320ppm | Moisture: max 1% Bulk density: 0.3G/CM3 Particle size: 14-18mm Metal content: Max. 20ppm Floatable contamination: less than 200ppm Total impurity: 320ppm |
Equipment List of HDPE/PP Rigid Plastic Recycling Washing Line | |
Conveyor belt | Loading material |
Crusher Machine | Crushing HDPE/PP/PC/ABS/PS rigid plastic into flakes |
Screw loader | Loading material |
Low Speed Friction washing | Remove chemical water/glue/dirty from flakes by friction principle and centrifugation |
Floating washing tank | Washing flakes to remove dust, sands, sludge, soil and other sink contaminants |
Screw loader | Loading material |
Low Speed Friction washing | Remove chemical water/glue/dirty from flakes by friction principle and centrifugation |
Zig-Zag separating | Remove dust/fines/labels |
Dewatering Machine | Reduce the moisture content of the material to below 7 without melting |
Thermal drying | Reduce humidity about 1-2% by adopting heating source from electricity and steam |
Silo | Storage material |
Electric control panel | Control the full line |
Type | XT500 | XT1000 | XT2000 | XT3000 | XT5000 |
Capacity(kg/h) | 400-500 | 800-1000 | 1600-2000 | 2500-3000 | 4000-5000 |
Dimension:LxWxH(m) | 35x10x5 | 50x12x6 | 70x12x6 | 100x15x6 | 120x20x6 |
Steam consumption(kg/h) | 0-150 | 0-200 | 0-300 | 0-450 | 0-600 |
Chemical consumption(kg/h) | 0-3 | 0-5 | 0-10 | 0-15 | 0-20 |
Energy consumption(kWh) | 175 | 198 | 306 | 463 | 550 |
Installation power(kWh) | 210 | 330 | 498 | 630 | 810 |
Man power(persons/shift) | 3-5 | 3-8 | 3-10 | 3-12 | 3-12 |
